{"id":15348,"date":"2023-04-25T05:00:18","date_gmt":"2023-04-25T03:00:18","guid":{"rendered":"https:\/\/www.rd-as.com\/?post_type=insights&p=15348"},"modified":"2023-04-26T08:41:15","modified_gmt":"2023-04-26T06:41:15","slug":"den-kraftigste-end-of-line-testbaenk","status":"publish","type":"insights","link":"https:\/\/rdtestsystems.wpdrift.dev\/da\/insights\/den-kraftigste-end-of-line-testbaenk\/","title":{"rendered":"Den kraftigste end-of-line-testb\u00e6nk"},"featured_media":15344,"parent":0,"template":"","industries":[],"services":[54],"topics":[64],"class_list":["post-15348","insights","type-insights","status-publish","has-post-thumbnail","hentry","services-salg","topics-nyheder"],"yoast_head":"\nDen kraftigste end-of-line-testb\u00e6nk - R&D Test Systems<\/title>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"da_DK\" \/>\n<meta property=\"og:type\" content=\"article\" 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Systems","app_post_types_insights_top_banner_title":"Den kraftigste end-of-line-testb\u00e6nk ","app_post_types_insights_intro_preface":"R&D Test Systems vinder ordre p\u00e5 den kraftigste end-of-line-testb\u00e6nk til ZF Wind Power.","app_post_types_insights_intro_content":"<ul>\r\n \t<li><strong>Testb\u00e6nken udf\u00f8rer endelige tests inden afsendelse af offshore powertrains, herunder gearkasse, generator og hovedaksel-lejearrangement. <\/strong><\/li>\r\n \t<li><strong>Et koncept baseret p\u00e5 automatiseret ledarmskobling reducerer monteringstiden med op til 90 % og g\u00f8r det muligt at teste to enheder om dagen <\/strong><\/li>\r\n \t<li><strong>End-of-line-tests sikrer det f\u00e6rdige systems kvalitet og ydeevne, f\u00f8r det s\u00e6ttes i drift <\/strong><\/li>\r\n \t<li><strong>Motoren kan k\u00f8re med mere end 15 MW, hvilket g\u00f8r testb\u00e6nken til den kraftigste end-of-line-testb\u00e6nk til vindm\u00f8ller<\/strong><\/li>\r\n<\/ul>","app_post_types_insights_modules_sections":[{"_type":"text_columns","bg_color":"transparent","title":"","text":"R&D Test Systems, der er en f\u00f8rende dansk leverand\u00f8r af testsystemer til vindm\u00f8ller, har modtaget en opf\u00f8lgende ordre fra ZF Wind Power p\u00e5 udvikling og levering af en ny end-of-line-testb\u00e6nk. Testb\u00e6nken skal bruges til at verificere systemfunktionaliteten p\u00e5 producerede powertrains, herunder gearkassen, generatoren og hovedaksel-lejearrangementet, f\u00f8r de sendes videre til OEM'erne. Med R&D Test Systems' automatiserede ledarmskobling koncept vil monteringstiden pr. enhed v\u00e6re reduceret med op til 90 %, hvilket g\u00f8r det muligt at teste to powertrains om dagen.\r\n\r\nEnd-of-line-testb\u00e6nken vil blive leveret til ZF Wind Powers produktionsfabrik i Lommel i Belgien i efter\u00e5ret 2023. I begyndelsen af 2022 blev R&D Test Systems ogs\u00e5 udvalgt til at levere en 30 MW-valideringstestb\u00e6nk til ZF Wind Powers Test & Prototype Center p\u00e5 samme site.\r\n\r\n\u201dVi er utrolig glade for at have f\u00e5et denne opf\u00f8lgende kontrakt og indg\u00e5 i et samarbejde med ZF Wind Power om to af de kraftigste testb\u00e6nke. Dette er en anerkendelse af vores kompetencer inden for udvikling af testsystemer til testning af high-power havvindm\u00f8ller b\u00e5de p\u00e5 produktions- og prototypeniveau,\u201d siger Peter Ulrikkeholm, CEO, R&D Test Systems."},{"_type":"text_image","bg_color":"transparent","title":"","preface":"","image":"15342","video":"","autoplay":true,"position":"right","content":"De endelige tests udf\u00f8res, f\u00f8r powertrain-enheden forlader fabrikken, og dermed sikrer end-of-line-testb\u00e6nken slutproduktets kvalitet og ydeevne.\r\n\r\n\u201dEn end-of-line-testcyklus kontrollerer systemets funktion under belastning ved at teste hydraulikken, sensorforbindelser samt gearenes kontaktm\u00f8nstre og ved ogs\u00e5 at kontrollere sm\u00f8ring, temperatur, tryk samt st\u00f8j- og vibrationsniveauer,\" forklarer Martin Knops, Chief Technology Officer (CTO) hos ZF Wind Power. En endelig gennemskylning af gearkassen betyder, at den er klar til at k\u00f8re fra f\u00f8rste dag.\r\n\r\n\"Gearkassen er en af de mest komplekse dele i en vindm\u00f8lle pga. de mange dynamiske undersystemer, der interagerer. Det komplette powertrain kr\u00e6ver derfor en r\u00e6kke endelige h\u00f8jbelastningstests, f\u00f8r det tages i brug. Efter vores opfattelse vil denne testb\u00e6nk, n\u00e5r den f\u00f8rst er oppe at k\u00f8re, v\u00e6re den kraftigste testb\u00e6nk i vindkraftindustrien,\" forklarer Peter Winther, der er Key Account Manager hos R&D Test Systems.\r\n\r\nTestb\u00e6nken til ZF Wind Power udf\u00f8rer vindbelastningstests og drives af den mere end 15 MW store motor med et drejningsmoment p\u00e5 18 MNm, hvilket g\u00f8r det muligt at teste enheden ved ekstreme h\u00f8je belastningsniveauer. \"Denne endelige test sikrer, at powertrain-enheden og alle dens forbindelser fungerer efter hensigten, selv n\u00e5r den uds\u00e6ttes for et drejningsmoment, der er 5.000 gange h\u00f8jere end Formel 1-biler,\" tilf\u00f8jer Peter Winther.","button":{"value":"","url":"","anchor":"","blank":"0"},"button_color":"btn-primary","services":[]},{"_type":"text_columns","bg_color":"transparent","title":"","text":"Kranen, der er valgt til testb\u00e6nken, kan l\u00f8fte op til 300 tons og vil l\u00f8fte og placere offshore powertrains pr\u00e6cist i testb\u00e6nken, hvis h\u00f8jeste punkt m\u00e5ler seks meter over jorden. Tre automatiserede hydrauliksystemer s\u00e6tter derefter powertrain-enheden p\u00e5 plads ved hj\u00e6lp af ledarmskoblingen, hvorved testmotoren forbindes til powertrain-enheden.\r\n\r\n\"Montering af powertrains af denne st\u00f8rrelse er tidskr\u00e6vende, da der bogstaveligt talt skal laves hundredvis af forbindelser, b\u00e5de mekaniske og elektriske, s\u00e5vel lavsp\u00e6nding som h\u00f8jsp\u00e6nding. Vores design inkluderer et komplet h\u00f8jsp\u00e6ndingsdrivsystem med en automatiseret forbindelsesl\u00f8sning, der vil optimere processen for montering af powertrains. Demontering og frakobling af den verificerede enhed vil tilsvarende drage fordel af den automatiserede proces. Dette sparer manuelt arbejde og er en k\u00e6mpe fordel for end-of-line-testning, n\u00e5r produktionsflowet er meget vigtigt. Konceptet g\u00f8r det muligt for ZF Wind Power at teste to enheder om dagen,\" siger Peter Winther afslutningsvist.\r\n\r\nR&D Test System vil bruge sit gennempr\u00f8vede automatiserede ledarmskoncept, der er designet til at forbinde 15 MW-motoren og powertrain-enheden og derfor skal v\u00e6re robust nok til at kunne h\u00e5ndtere de enorme belastninger, samtidig med at det skal v\u00e6re tilstr\u00e6kkeligt fleksibelt til at kunne foretage hurtige omstillinger.\r\n\r\nDet tekniske team, der best\u00e5r af specialister inden for software, mekanik, lavsp\u00e6nding, h\u00f8jsp\u00e6nding, bygge- og anl\u00e6gsarbejde samt hydraulik, har allerede p\u00e5begyndt arbejdet med at udvikle end-of-line-testb\u00e6nken p\u00e5 R&D Test Systems' hovedkvarter i Hinnerup ved Aarhus."},{"_type":"image_banner","bg_color":"transparent","image":"15342","pretitle":"","title":"","description":"","button":{"value":"","url":"","anchor":"","blank":"0"},"button_color":"btn-primary","services":[],"height":"tall"}],"app_post_types_insights_contact_bg_color":"transparent","app_post_types_insights_contact_title":"Vil du vide mere?","app_post_types_insights_contact_description":"","app_post_types_insights_contact_show_categories":false,"app_post_types_insights_contact_form_text":"","app_post_types_insights_contact_subjects":[],"app_post_types_insights_contact_employees":[{"value":"post:employees:14602","type":"post","subtype":"employees","id":"14602"}],"app_post_types_insights_contact_hide_responsibilities":false,"app_post_types_insights_related_insights_bg_color":"transparent","app_post_types_insights_related_insights_title":"","app_post_types_insights_related_insights_description":"","app_post_types_insights_related_insights_post_types":"insights","app_post_types_insights_related_insights_insights":[],"app_post_types_insights_related_insights_insights_posttype":[],"app_post_types_insights_related_insights_cases":[],"app_post_types_insights_custom_backlink_link":{"value":"","url":"","anchor":"","blank":"0"},"app_post_types_insights_visibility_hide_public":false,"_links":{"self":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/15348","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights"}],"about":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/types\/insights"}],"version-history":[{"count":7,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/15348\/revisions"}],"predecessor-version":[{"id":15364,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/15348\/revisions\/15364"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/media\/15344"}],"wp:attachment":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/media?parent=15348"}],"wp:term":[{"taxonomy":"industries","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/industries?post=15348"},{"taxonomy":"services","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/services?post=15348"},{"taxonomy":"topics","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/topics?post=15348"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}