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","app_post_types_insights_intro_content":"","app_post_types_insights_modules_sections":[{"_type":"text_columns","bg_color":"transparent","title":"","text":"Flender, en af de f\u00f8rende leverand\u00f8rer af gearl\u00f8sninger og elektriske drivtogssystemer til vindm\u00f8ller, har integreret to nye produktionslinjer i to af deres fabrikker, hvor de producerer og samler fulde vindm\u00f8lledrivtog til deres kunder.\r\n\r\nDen nye produktionslinje kr\u00e6ver nye testmuligheder for at kunne validere kvaliteten og ydeevnen af produkterne. Mere specifikt s\u00e5 ville Flender have et testsystem, der kan udf\u00f8re End-Of-Line (EOL) testning af alle drivtog inden, at de sendes ud af fabrikken. De nye gearkasser bliver produceret p\u00e5 to af Flenders fabrikker: Voerde i Tyskland og Tianjin i Kina, derfor var Flender n\u00f8dt til at have to af dem samme EOL-testb\u00e6nk.\r\n\r\n\u201dEnd-Of-Line testning, hvilket er det sidste tjek inden at produkter forlader fabrikken, er et afg\u00f8rende punkt i en produktionsproces. Hos R&D Test Systems udvikler vi specialiserede testsystemer, der m\u00f8der vores kunders krav. Vi har en masse erfaring og interne kompetencer, hvorfor vi i dette tilf\u00e6lde var den ideelle partner for Flender,\u201d siger Lars Brunsgaard Poulsen, Project Director hos R&D Test Systems."},{"_type":"text_image","bg_color":"transparent","title":"Back-to-Back-princip","preface":"","image":"14043","video":"","autoplay":false,"position":"right","content":"Form\u00e5let med testsystemet er at teste vindm\u00f8lledrivtog. De nye 10 MW EOL-testb\u00e6nke er baseret p\u00e5 et elektrisk back-to-back-princip, hvilket betyder, at Flender kan montere to fulde drivtog overfor hinanden og teste dem samtidig. Komplette medium-speed drivtog best\u00e5r af b\u00e5de hovedlejet med drivaksel, gearboks og generatorer. Med dette setup er det muligt for hver fabrik at teste 4 fulde drivtog p\u00e5 ca. 26 timer. Hver testcyklus tager nemlig omkring 8 timer og udskiftningen af de to drivtog til to nye tager ca. 5 timer. I udskiftningstiden er det ogs\u00e5 muligt at ud\u00f8ve service p\u00e5 str\u00f8mkabler, oliesm\u00f8ringsslanger, k\u00f8leslanger, kabler til DAQ-systemer og kontrolsystemer samt mekaniske dele.\r\n\r\nBack-to-Back-princippet er velkendt i industrien til test af gearkasser. Men med t\u00e6t samarbejde mellem <a href=\"https:\/\/www.flender.com\/en\/\">Flender<\/a> og <a href=\"https:\/\/rdtestsystems.wpdrift.dev\/\">R&D Test Systems<\/a> har det v\u00e6ret muligt ogs\u00e5 at anvende princippet til fulde drivtog for at sikre h\u00f8j produktionsydeevne og genbrug af str\u00f8mmen. N\u00e5r str\u00f8mmen fra gearkasserne genbruges, er det kun energitabet, som skal tilf\u00f8jes til testb\u00e6nken, hvilket g\u00f8r testb\u00e6nken langt mere energieffektiv. En anden stor fordel ved de nye testb\u00e6nke er, at al kundens dataopsamling og instrumentering p\u00e5 drivtoget er inkluderet i test-setuppet, og alle sensorer og aktuatorer bliver testet. Dette sikrer et h\u00f8jt niveau af kvalitetssikring f\u00f8r, at drivtogene forlader fabrikken til offshore installation.","button":{"value":"","url":"\/da\/services-products\/test-systems\/vind\/","anchor":"L\u00e6s mere om testsystemer til vindindustrien","blank":"0"},"button_color":"btn-primary","services":[]},{"_type":"text_columns","bg_color":"light","title":"","text":"<h2>H\u00e5ndtering af forsyningsk\u00e6deproblemer under Covid-19<\/h2>\r\nR&D Test Systems og Flender startede samarbejdet og udviklingen af de to testb\u00e6nke i l\u00f8bet af 2019, men lige som projektet skulle til at starte, blev ogs\u00e5 dette ramt af konsekvenserne af Covid-19. Som s\u00e5 mange andre oplevede projektet store problemer med forsyningsk\u00e6den og restriktioner, hvilket tvang R&D Test Systems til at udvikle helt nye teknikker til installation og indk\u00f8ring p\u00e5 afstand. I Tyskland blev testb\u00e6nken installeret med meget begr\u00e6nset adgang til fabrikken, og i Kina blev testb\u00e6nken kontrolleret og indk\u00f8rt remote fra R&D\u2019s hovedkvarter i Aarhus kun med support fra to kinesiske kollegaer tilstede onsite. Dette var kun muligt med t\u00e6t samarbejde og koordinering mellem Flender og R&D Systems og takket v\u00e6re R&D\u2019s digitaliserings- og simuleringskompetencer, hvilket gjorde det muligt at supportere indk\u00f8ringen af testb\u00e6nken online.\r\n<h2>Test af komplette drivtog<\/h2>\r\nProjektm\u00e5let var fra starten af at udvikle et testsystem, der kan udf\u00f8re funktionelle test og roterende belastningstests af hele drivtog i \u00e9t setup. Med de to nye testb\u00e6nke installeret i Tyskland og Kina, kan Flender teste komplette drivtog og validere dets performance og kvalitet. Et h\u00f8jt niveau af automatisering muligg\u00f8r, at Flender kan teste n\u00e6sten 4 drivtog pr. dag p\u00e5 hver testb\u00e6nk, hvilket giver et \u00f8get produktionsudbytte, der sikrer, at Flender kan im\u00f8dekomme eftersp\u00f8rgslen fra deres kunder.\r\n\r\n\u201dVi vil foretage pr\u00e6cise og effektive tests af vores nye produktionslinje, hvilket g\u00f8r det n\u00f8dvendigt at have EOL-testb\u00e6nkene designet specifikt til vores behov og krav. Da testsystemet integrerer hele drivtoget, kan vi udf\u00f8re EOL gearkasse belastningstest samtidig med de funktionelle tests og derved vedligeholde et h\u00f8jt produktionsudbytte.\u201d forklarer Jan-Dirk Peters, Head og Sales Winergy Gearboxes.\r\n\r\nProjektet startede i 2022 og den endelige handover fra R&D Test Systems til Flender er netop blevet givet i oktober 2022.\r\n\r\n<img class=\" wp-image-14098 aligncenter\" src=\"\/app\/uploads\/2022\/10\/IMG_4092s_crop-600x337.jpg\" alt=\"Flender\" width=\"605\" height=\"340\" \/>"}],"app_post_types_insights_contact_bg_color":"light","app_post_types_insights_contact_title":"Hvordan kan vi hj\u00e6lpe dig?","app_post_types_insights_contact_description":"","app_post_types_insights_contact_show_categories":false,"app_post_types_insights_contact_form_text":"","app_post_types_insights_contact_subjects":[],"app_post_types_insights_contact_employees":[{"value":"post:employees:14602","type":"post","subtype":"employees","id":"14602"}],"app_post_types_insights_contact_hide_responsibilities":false,"app_post_types_insights_related_insights_bg_color":"transparent","app_post_types_insights_related_insights_title":"Relateret nyheder og cases","app_post_types_insights_related_insights_description":"F\u00e5 de seneste nyheder og indsigter fra R&D Test Systems og f\u00e5 et glimt ind i vores verden og l\u00f8sningerne, vi har leveret til vores kunder.","app_post_types_insights_related_insights_post_types":"insights","app_post_types_insights_related_insights_insights":[{"value":"post:insights:15790","type":"post","subtype":"insights","id":"15790"},{"value":"post:insights:15348","type":"post","subtype":"insights","id":"15348"},{"value":"post:insights:15096","type":"post","subtype":"insights","id":"15096"},{"value":"post:insights:14841","type":"post","subtype":"insights","id":"14841"},{"value":"post:insights:14412","type":"post","subtype":"insights","id":"14412"},{"value":"post:insights:13896","type":"post","subtype":"insights","id":"13896"},{"value":"post:insights:12191","type":"post","subtype":"insights","id":"12191"},{"value":"post:insights:4722","type":"post","subtype":"insights","id":"4722"},{"value":"post:insights:12504","type":"post","subtype":"insights","id":"12504"},{"value":"post:insights:13479","type":"post","subtype":"insights","id":"13479"},{"value":"post:insights:12711","type":"post","subtype":"insights","id":"12711"},{"value":"post:cases:12247","type":"post","subtype":"cases","id":"12247"},{"value":"post:cases:13756","type":"post","subtype":"cases","id":"13756"}],"app_post_types_insights_related_insights_insights_posttype":[],"app_post_types_insights_related_insights_cases":[],"app_post_types_insights_custom_backlink_link":{"value":"","url":"","anchor":"","blank":"0"},"app_post_types_insights_visibility_hide_public":false,"_links":{"self":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/14073","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights"}],"about":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/types\/insights"}],"version-history":[{"count":18,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/14073\/revisions"}],"predecessor-version":[{"id":16574,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/insights\/14073\/revisions\/16574"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/media\/14041"}],"wp:attachment":[{"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/media?parent=14073"}],"wp:term":[{"taxonomy":"industries","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/industries?post=14073"},{"taxonomy":"services","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/services?post=14073"},{"taxonomy":"topics","embeddable":true,"href":"https:\/\/rdtestsystems.wpdrift.dev\/da\/wp-json\/wp\/v2\/topics?post=14073"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}